Automatic High Quality Cable Tray Perforated Ladder Bridge Roll Forming Machine

• After-sales Service: Full Life
• Warranty: 1 Year
• Tile Type: Galvanized Steel
• Certification: CE, ISO, BV,SGS
• Customized: Customized
• Usage: Cable Tray
• Transmission Method: Electric
• Roller: Cr12
• Shaft: 40cr
• Diameter: 80mm
• Speed: 10m/Min
• Thickness: 2mm
• Width: Adjustable
• PLC: Delta
• Color: as Request
• Frame: 400h Steel
• Specification: As design
• Origin: Hebei China
• HS Code: 84552210
• Production Capacity: 500sets/Year

Product Description

Simple introduction:
1. Description
Cable tray roll forming machine is fully automatic production process,all different sizes can produce through machine auto adjustment to complete. We also can make your required  machines.
This production line can produce cable tray, different specifications can be completed by changing the punching die, the roller bending machine adopts a combination of adjustable, one set of rollers to complete all specifications of the bridge products, specification changes can be automatically adjusted.


2.Features
Cable tray roll forming machine produce cable tray, the different sizes width from 100mm to 900mm,height from 50 mm to 150mm. all these sizes can be produced through main forming machine auto adjustment,one set of rollers can produce all sizes cable tray products,workers change the rollers distance.one set punching die can finish all sizes punching and cutting.
Drawing:

Finished product show:
Components of Cable tray roll forming machine:

Product Name		Cable tray roll forming machine
Material		Galvanized steel coil
Type		Solid type, ladder type side rail, cover
Width adjustable(mm)		100-600
Height adjustable(mm)		50-200
Thickness(mm)		0.6-2.0
Feeding width(mm)		120-1000
Tield stress(Mpa)		Q235-345
Max.forming speed (m/min)		6-12m/min
Size tolerance		±1mm
Size changing way		Full automatic
Power		3*4kw+5.5kw+11kw
Roller material		#45 steel with hard chrome treatment
Cutter material		Cr12MoV with quenching treatment
Dimension (L*W*H)		about 25000*2000*1500mm
Weight (KG)		about 30000

Working flaw chart:

Whole line description of Cable tray roll forming machine:
Part 1, Deociler
Width of material: 225-1020mm thickness: 1-2mm;
Inner diameter of coil: 508mm;inner expansion range: 480-520 mm;
The maximal of Diameter: 1500mm; The Maximal of loading: ≤5T
Motor power: 5.5kw frequency change control
Press material type: pneumatic press material
Feeding speed: 0-15m/min, adjustable
Leveling part
A: working roller: nine rollers type leveling machine
B: Feature of structure: after the quenching and tempering, chrome-plating processing, the rigidity, surface
roughness of the roller etc. are all enhance greatly; It is composed by the clamping roller and the leveling roller,
the clamping roller may the independent control, the leveler has one pair of horizontal guide roller and two pairs
of vertical guider roller and easy to adjust by hand wheel. Between the leveler and the feeding device, there is
optical sensor, sends out the feedback signal to the control system, the control system sends out the instruction
to the frequency conversion motor to change speed, Achieves the uninterrupted level goal.
Punching Machine
Model of punching press: JF21-120B
Power:160t
Motor power:5.5kw
Speed:10m/min

Feeding part
A: function: material feeding
b. Feature: Uses the servo motor-driven .Multistage type feeding: May input 10 group of different feeding lengths.
The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical
parameters. The auto-induction start system and the punch press linkage (control punch press start).
Roll forming unit
Forming station: 14sets
Forming variety: Column frame
The diameter of the roller axis: 80mm
Hydraulic cutting
Cutting type: hydraulic cutting
Blade type: close type die cavity cutter
Hydraulic power:5.5kw
Material of blade: Cr12, quench treatment, hardness HRC56-58
Quantity: 9 (depend on customer request)
Electric control system
A: Full line is controlled by PLC control system,touch screen operation to achieve the human and PLC interactive.
The operator can monitor the setting program (programmable control) and modify the parameter to control the line.
Also can check the running status, parameter and error indication etc..
B: Operation type: manual /auto two type switch. In manual position: can run the each part of the machine. In auto
position: can run the full line. The emergency was stopped ensure the safe of the equipment and operator.