High-performance Custom Automatic Guardrail Post Roll Forming Machine With Welded Structural Steel
Usage:
Highway Guardrail Machine The highway guardrail board is composed of two corrugated steel guardrail boards and two uprights fixed and clamped between them, and the two uprights are fixed and clamped between the two corrugated steel guardrail boards. When a vehicle collides with it, because the corrugated steel guardrail has good crash resistance and energy absorption, it is not easy to be crashed, and at the same time it can play a good role in protecting the vehicle and the passengers.
Crash barrier and high way 2 wave and 3 wave guardrail is the most common user the name for this cross-section heavy duty profile.All crash barrier in world fabricate by roll forming machines pattern almost same and standard, for some country, make limited thickness 3mm but some other country 2 mm profile also acceptable. So based on global highway standard, along of high-speed highways both sides of the road should be equipped with crash barriers. W beam guard rail most use for guardrail on the roadway system.It is a cold roll forming product that shapes out of steel coil into the shape of two wave guardrail or three waves guardrail.Crash Barrier highway guardrails have proven highly effective in reducing the quantity and intensity of accidents.
Production Flow
Charing-Feeding inlet(put the strip into the first entrance roller correctly)--Strip flattening-panel punching-forming rollers-
Hydraulic cutting(roller forming by main machine)--out table(Finished products out of the machine by breakst)
Whole line components:
5T hydraulic decoiler:
Steel coil width: from 1000 mm to 1250 mm;
Internal diameter of coil: variable, from 480 mm to 530 mm
Maximal out diameter:2000mm
Maximum coil weight: 5000 Kgs;
Coil placement in the coil holder: hydraulic hoist;
Pulling of steel from the coil to the pulling mechanism for the start: manual;
Suitable of the pulling mechanism for all required thicknesses: included;
Device preventing unwinding of the coil from the coil holder: included;
Uncoiled metal compensator: included, assures even feeding at all production speeds;
Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 4kw
Flattener:
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
Diameter of flattener shaft:¢70mm, material is SAE 1045, hardening and tempering
Punching:
Adopt Hydraulic punching
Diameter of cylinder¢140mm
Working pressure: 20mpa
The punches and dollies will be CR-12, hardness HRC 58-62
Hydraulic power :11KW
Dimensions: 1.5m* 1.1m* 1.2m
Forming section:
Main motor power : 55 kw
Cycloidal pin wheel reducer : BWD14-43-55KW,
Place of Origin:Shanghai or Cangzhou
Transmission:Gear box 170#
Shaft diameter: ¢110 mm material: SAE1045 with quenching and tempering
Roller material:ASTM1045 chrome plated surface with chrome
Forming station: about 16 stations (according the final design)
Machine roll forming speed :0m-15m/min(without punching)
Machine Voltage, Frequency:Japan Yaskawa(380 V, 50 Hz, 3Phase)
Cutting :
Shearing by hydraulic station
Material of blade:Cr12, 58-62 HRC hardness
Diameter of cylinder¢200mm
Working pressure:30mpa
Working range :80mm
Out table:
Jointed by 60mm*40mm tube (adjustable)
One out table with two support roller
Size: 1.0m long*0.8mwide*0.6-1mhigh (adjustable)
Hydraulic station:
Hydraulic power: 18.5kW
Working pressure: 20-25Mpa adjustable
Solenoid valve: 3 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)
Control carbinet:
Programmable setting of profile length and quantity
Automatic stopping of the equipment after completion of the cutting programme.
Operating system language: English and Chinese
Computer used to control length & quantity. Machine will automatically cut tolength and stop when required quantity is achieved
PLC brand: Panasonic
Frequency converter brand: Yaskawa, quantity: 1
Touch screen: Taiwan Weinview
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