Guardrail/Crash Barrier Roll Forming Machine

• After-sales Service: Engineer Installing
• Warranty: 1 Year
• Tile Type: Colored Steel
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Model NO.: guardrail forming machine
• Usage: Floor
• Transmission Method: Electric
• Name: Guardrail/Crash Barrier Roll Forming Machine
• Color: as Request
• Frame: 400h Steel
• Roller: Cr15 with Quenching
• Material Thickness: 2.0-3.0mm
• Raw Material: Galvanized Steel
• Shaft: 45# Steel
• Station: 12 Station
• Roller Material: Gcr15
• Transport Package: Fit for Container
• Specification: 15*1.55*1.3m
• Trademark: RFM
• Origin: Hebei China
• HS Code: 84552210
• Production Capacity: 10 Set/Month

Product Description

Guardrail/Crash Barrier Roll Forming Machine
 

Crash barrier or Guardrail is a barrier on a road designed to prevent vehicles from leaving the roadway to improve road safety. Fully Automatic Guard Rail Roll Forming Line can produce 2 and 3 waves guardrail as customer required.

Crash Barrier Roll Forming Machines have been designed for producing w shaped guardrails with 2 wave or 3 waves placed on both sides of highway or expressway.

 

Equipment configuration

Manual Feeding device (3 T capacity), transmission, flattening device, before-punching device (2 sets), main machine and roller (including guide table), cutting (after roll forming) device, hydraulic system, electric control system, run out table, etc.

Production process
Manually uncoiling →Feeding & Correcting→ Seven rollers flattening device → Flat panel Punching→ Roll forming → Cutting after roll forming → Finished product.

Product Name	Item	Description
Guard Rail Roll Forming Machine	Max. loading weight	8000Kg
	Max. the diameter of coil	1600mm
	Max. the width of coiler	600mm
	Diameter of piston	140mm
	Working pressure	20Mpa
	Mould material	Cr12, quenched 58°C-62°C
	Power of hydraulic station	15 KW
	Main motor power	22 KW
	Shaft material	High-quality steel 45 quenched  and tempered after finishing treatment
	Shaft diameter	100mm
	Roller material	GCR15, quenched 58°C-62°C,  electroplate surface treatment
	Number of stations	17 stations
	Working Speed	10m-15m/min
	Frequency converter	Panasonic(380V,50Hz)
	Material of cutting blade	Cr12, quenched 58°C-62°C
	Diameter of piston	250mm
	Working pressure	30Mpa
	Working stroke	80mm
	Dimension of production line	11000mm(L)X1800mm(W)X1500mm(H)

5T hydraulic decoiler: 

Steel coil width: from 1000 mm to 1250 mm;
Internal diameter of coil: variable, from 480 mm to 530 mm
Maximal out diameter:2000mm
Maximum coil weight: 5000 Kgs;
Coil placement in the coil holder: hydraulic hoist;
Pulling of steel from the coil to the pulling mechanism for the start: manual;
Suitable of the pulling mechanism for all required thicknesses: included;
Device preventing unwinding of the coil from the coil holder: included;
Uncoiled metal compensator: included, assures even feeding at all production speeds;
Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 4kw
Flattener:
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
Diameter of flattener shaft:¢70mm, material is SAE 1045, hardening and tempering

Punching:
Adopt Hydraulic punching
Diameter of cylinder¢140mm
Working pressure: 20mpa
The punches and dollies will be CR-12, hardness HRC 58-62
Hydraulic power :11KW
Dimensions: 1.5m* 1.1m* 1.2m
Forming section:
Main motor power : 55 kw
Cycloidal pin wheel reducer : BWD14-43-55KW,
Place of Origin:Shanghai or Cangzhou
Transmission:Gear box 170#
Shaft diameter: ¢110 mm material: SAE1045 with quenching and tempering
Roller material:ASTM1045 chrome plated surface with chrome
Forming station: about 16 stations (according the final design)
Machine roll forming speed :0m-15m/min(without punching)
Machine Voltage, Frequency:Japan Yaskawa(380 V, 50 Hz, 3Phase)

Cutting :
Shearing by hydraulic station
Material of blade:Cr12, 58-62 HRC hardness
Diameter of cylinder¢200mm
Working pressure:30mpa
Working range :80mm

Out table:

Jointed by 60mm*40mm tube (adjustable)
One out table with two support roller
Size: 1.0m long*0.8mwide*0.6-1mhigh (adjustable)
Hydraulic station:
Hydraulic power: 18.5kW
Working pressure: 20-25Mpa adjustable
Solenoid valve: 3 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)

 

1. Does one machine can only produce one style panel profile?

Not exactly.For wider and double layer making machine. It can produce more than 6 kinds of panels.

2. Do you have after sales support?

Yes, we are happy to give advice and we also have skilled technicians available across the world.We needyour machines running in order to keep your business running.

3. How to visit your company?

A.Fly to Beijing airport: By high speed train From Beijing Nan to Cangzhou Xi (1 hour), then we can pick up you.

B.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou Xi (4.5 hours), then we can pick up you.

4. What can you do if the machine broken?

Our machine's warranty period is 12months, if the broken parts can't repair, we can send the new parts replace the broken parts freell, but you need pay the express cost yourself.if after warranty period, we can through negotiationfor to solve the problems, and we supply the technical support for the whole life of the equipment.

5. Can you be responsible for transport?

Yes, please tell me the destination port or address.we have rich experience in transport.

 

Company photo :

 Our company is located in Botou City of Hebei Province, next to 104 National Highway. We are specialized in producing different types of automatic cold roll forming machines, such as stone-coated roofing tile line, Light keel roll forming machine, shutter and door frame roll forming machine and automatic partial adjustment C purlin machine.

        At present, steel construction is widely used and in great demand. In order to meet the increasing market demand for roll forming machines in different shapes of metal sheets, we have made great investment to improve flawless techniques. Our professional technicians and skilled workers ensure high quality products for our customers with perfect quality management and testing systems.

       The success of our company comes from success and development of our customers. We bear this in mind in the whole process from design, product research and development to after sales service. What we value is reputation and service, what we sell is quality and technology.

        We warmly welcome old and new clients from all over the world to visit our company and establish business relationships with us. We do believe our mutual cooperation will create a brilliant future.