Metal Expressway Protection Two Purlin Waves Highway Guardrails Roll Forming Machine

• Tile Type: Colored Steel
• Certification: CE, ISO, BV,SGS
• Customized: Customized
• Usage: Floor
• Transmission Method: Electric
• Color: as Request
• Frame: 400h Steel
• Roller: Cr15 with Quenching
• Material Thickness: 2.0-3.0mm
• Raw Material: Galvanized Steel
• Shaft: 45# Steel
• Station: 12 Station
• Roller Material: Gcr15
• Specification: 15*1.55*1.3m
• Origin: Hebei China
• HS Code: 84552210
• Production Capacity: 100sets/Year

Product Description

 

Manually uncoiling →Feeding & Correcting→ Seven rollers flattening device → Flat panel Punching→ Roll forming → Cutting after roll forming → Finished product.

Raw material
Material spec	Colored steel sheet, galvanized steel sheet, aluminum sheet
Thickness of coil sheet	2.0-3.0mm
Machine details
Roller material	High grade no. 45 forged steel with 0.05mm hard chrome plating
Shaft material	High grade no. 45 carbon wrought steel
Cutting blade	Cr12 mould steel with quenched treatment
Diameter of shaft	90mm or as your requirement
Main frame	350 h steel
Hydraulic pressure	10-12mpa
Controlling system	Famous plc computer control
Material of  cutting table	Cr 12 mould steel with quenched treatment
Hydraulic oil	40# hydraulic oil
After sale-services
Delivery time	50workdays after receiving the deposit
Payments	30% deposit by t/t in advance and 70% balance after inspection confirmation before shipment

5T hydraulic decoiler: 

Steel coil width: from 1000 mm to 1250 mm;
Internal diameter of coil: variable, from 480 mm to 530 mm
Maximal out diameter:2000mm
Maximum coil weight: 5000 Kgs;
Coil placement in the coil holder: hydraulic hoist;
Pulling of steel from the coil to the pulling mechanism for the start: manual;
Suitable of the pulling mechanism for all required thicknesses: included;
Device preventing unwinding of the coil from the coil holder: included;
Uncoiled metal compensator: included, assures even feeding at all production speeds;
Oil cylinder dia:120mm
Working speed: 0-15m/min adjustable
Main motor power: 5.5KW AC motor
Hydraulic power: 4kw
Flattener:
The quantity of leveler rolls must be planned according to thickness 2.0mm to 3.0 mm.
Flattener roller: upper is 3 rollers, down is 4 stations(total is 7 rollers)
Flattener roller material: SAE 1045 thermal treatment hardness 48-52 HRC.
Diameter of flattener shaft:¢70mm, material is SAE 1045, hardening and tempering


Punching:
Adopt Hydraulic punching
Diameter of cylinder¢140mm
Working pressure: 20mpa
The punches and dollies will be CR-12, hardness HRC 58-62
Hydraulic power :11KW
Dimensions: 1.5m* 1.1m* 1.2m


Forming section:
Main motor power : 55 kw
Cycloidal pin wheel reducer : BWD14-43-55KW,
Place of Origin:Shanghai or Cangzhou
Transmission:Gear box 170#
Shaft diameter: ¢110 mm material: SAE1045 with quenching and tempering
Roller material:ASTM1045 chrome plated surface with chrome
Forming station: about 16 stations (according the final design)
Machine roll forming speed :0m-15m/min(without punching)
Machine Voltage, Frequency:Japan Yaskawa(380 V, 50 Hz, 3Phase)

Cutting :
Shearing by hydraulic station
Material of blade:Cr12, 58-62 HRC hardness
Diameter of cylinder¢200mm
Working pressure:30mpa
Working range :80mm

Out table:

Jointed by 60mm*40mm tube (adjustable)
One out table with two support roller
Size: 1.0m long*0.8mwide*0.6-1mhigh (adjustable)
Hydraulic station:
Hydraulic power: 18.5kW
Working pressure: 20-25Mpa adjustable
Solenoid valve: 3 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request)